Top Features of Duplo’s Slitter / Cutter / Creaser

For print shops looking to save time, reduce labor costs, and consistently deliver high-quality materials, investing in the right finishing equipment is essential. That’s where Duplo’s line of Slitter/Cutter/Creasers—including the DC-618, DC-648, and DC-746—comes in. These machines are known for their flexibility, automation, and ability to handle complex print jobs with ease.

But what exactly makes Duplo’s Slitter/Cutter/Creaser stand out from other finishing equipment? Below, we break down six key features that make it a powerful solution for modern print environments.

1. Damage-Free Processing of Raised UV and Textured Coatings

As customers continue to demand eye-catching, tactile finishes like raised UV, textured spot gloss, or soft-touch laminate, it’s important for print shops to have finishing tools that won’t damage these specialty surfaces.

Traditional guillotine cutters and metal roller systems often struggle with these applications. Raised coatings can be crushed by clamps or scratched by rigid rollers. Duplo’s Slitter/Cutter/Creaser eliminates those concerns. Its feed system is designed to gently handle delicate materials while maintaining perfect alignment and finish quality.

With no clamping mechanisms or abrasive rollers, Duplo preserves the integrity of specialty finishes, making it ideal for premium marketing materials, event invitations, and other high-value print products.

2. Fully Automated Barcode-Driven Workflows with Fiery Integration

Duplo doesn’t just cut and crease—it helps you streamline your entire finishing workflow. Through seamless integration with Fiery’s Command WorkStation, operators can set up imposition templates that automatically include barcodes and registration marks.

These barcodes are read by the Duplo machine in real time. When a sheet enters the system, the scanner identifies the barcode and recalls the correct cut/crease program, automatically switching jobs without operator intervention.

This level of automation reduces setup time, prevents finishing errors, and helps print shops process a higher volume of short-run, customized jobs more efficiently. For businesses that handle variable data printing or quick-turnaround orders, this feature is a game-changer.

3. In-Line Folding for Single-Pass Finishing

Every extra piece of finishing equipment means more labor, more setup, and more room for mistakes. Duplo’s Slitter/Cutter/Creasers offer optional in-line folding modules, like the Duplo Integrated Folding System, allowing you to go from flat sheets to fully finished pieces in one pass.

Whether it’s tri-fold brochures, tent cards, or mailers with reply cards, Duplo’s knife-folding system handles it all. And unlike buckle folders, which are prone to toner cracking on heavier stocks, Duplo’s knife folder supports up to 400 gsm, producing crisp, clean folds without damaging printed graphics.

This integrated approach simplifies the process and improves turnaround time, especially on short runs where setting up multiple machines would be inefficient.

4. Registration Accuracy with Real-Time Image Shift Compensation

Digital print engines are known for slight inconsistencies in image placement, especially when switching between different stocks or dealing with long runs. A misaligned trim or crease can lead to costly reprints and wasted materials.

Duplo’s Slitter/Cutter/Creaser solves this with automatic image shift compensation. Each sheet is scanned for registration marks, and if the image has drifted, the system makes micro-adjustments on the fly in all four directions.

This feature ensures precise finishing across every sheet, even on complex or high-volume jobs. The result? Less waste, fewer operator interventions, and more consistent output.

5. Support for Both Mini Cards and Long Banners

Modern print shops handle a wide range of applications—from compact loyalty cards to oversized banners—and versatility is key. Duplo’s machines now offer features like “Process All” to support ultra-small sizes, allowing you to produce cards as small as 1.25" x 2".

At the same time, newer models can handle sheets up to 39” long, making them perfect for banner-length applications or gang-up jobs with multiple designs on a single sheet. Whether it’s long-format brochures, panoramic menus, or oversized postcards, Duplo delivers the accuracy and flexibility needed for modern formats.

The ability to trim, crease, and finish both extra-small and extra-long jobs using the same machine reduces the need for multiple devices and simplifies your workflow.

6. Interchangeable Rotary Tool Modules (RTMs) for Customized Finishing

One of Duplo’s most efficient design innovations is its Rotary Tool Module (RTM) system. Instead of purchasing dedicated tools for every finishing type, you can use one module with interchangeable wheels, including:

• Standard perforation

• Micro-perforation

• Rotary scoring

• Slit scoring

Operators can quickly switch out tools depending on the job, enabling multi-function finishing in one pass. For example, a reply mailer printed 2-up can be scored and perforated simultaneously, then trimmed and stacked—all in a single run.

Duplo also supports cross-perf and custom perforation layouts (like T- or L-shaped perfs), making it a powerful choice for coupons, tear-away cards, or retail promotions.

The Duplo Slitter/Cutter/Creaser line is more than just a finishing device—it’s a smart investment for any print service provider focused on automation, versatility, and professional-quality results. Whether you specialize in commercial printing, direct mail, or custom marketing collateral, Duplo gives you the tools to finish faster and smarter.

Looking to elevate your print operations? Contact American Business Machines to explore the best Duplo model for your needs or schedule a personalized demo.